How do Shrink Wrapping Machines Work?
Shrink wrapping is a procedure where an item is wrapped in a free sleeve or envelope of loose shrink film, and heat is applied to shrink the wrap firmly around the product. The result is a tight, crystal clear wrap around your item. Shrink wrapping is typically stronger than alternative wrapping solutions like overwraps or stretch wraps. They also conform more tightly to the product shape, usually simply producing a thin amount of plastic over the perimeter of your goods.
Shrink wrapping can either be done by a heat gun or through specialist packaging machinery. For businesses, a shrink wrap machine is vital to efficiently and quickly wrap as many products as they can in as short an amount of time as possible.
What kind of shrink wrapping machinery you need for your business will depend upon understanding your current wrapping process and what you want to achieve. You will need to think about the motivation behind the wrap, how quick is the generation procedure, what range of sizes are required and how fast a changeover is required. Whatever the need, there will be a shrink wrapping machine created to meet the application. If you would like to discuss individual requirements then Kempner can help you to understand which packaging machine and shrinkwrap film options may be best suited to your needs.
How a shrink wrapping machine operates depends on the type of shrink wrapping machine involved. The three significant kinds of shrink wrapping machines are the chamber sealer, the L-sealer, and a side sealer.
A chamber sealer puts the product with the shrink wrap film through a compartment, or chamber, where the shrink wrap is ready to be wrapped around the product. The compartment is heated, so the shrink wrap then compresses, surrounding the product and forming a protective layer. The time this process takes depends on the thickness of the plastic.
An L-Sealer is specifically designed for larger volumes of shrink wrapping. If you are using one of our automatic L-sealers, once plugged in and set up, you feed your product through the machine.
The L-sealer has two sealing bars, which make a backwards L (hence the name). The shrink film folds along these bars to create a pocket through the crease of the fold for your products to enter. Once your product is placed in that crease, the other three sides of the shrink film need to be sealed. The shrink wrapper detects when a product is entirely in the machine to know when to wrap your items with shrink film before pushing it further down the production line. Afterwards, typically a shrink tunnel in the production line takes the unheated shrink wrap that has been attached to each item and heats up the wrap until it tightly fits around each product.
A side sealer is the quickest and most versatile way of packaging large volumes of products. They wrap products in a continuous tube of film, sealing one side of the package then separating individual units downstream through a cross seal. Side sealers usually come in one of two configurations: two belts or three belts. A two belt sealer is more compact (only slightly bigger than an L-sealer) and eliminates one of the infeed belts to make the end seal before the side seal. They are best when you need to wrap longer products but cannot afford to expand production line lengths. Three belt sealers are slightly larger than two belt sealers and have the added advantage of precisely spacing the products before entering the wrapping area.
How To Choose The Correct Shrink Wrap Machinery?
We offer a full shrink wrap machine range, including manual, semi automatic and fully automatic models. The type that will best suit your business depends on a number of factors including your product type, output expectations and packaging requirements. At Kempner, we offer a full technical service to assist you in selecting the most appropriate machinery and shrinkwrap film for your requirements.
We aim to offer a solution to any shrink wrapping requirement that a customer might have, whether based on type of pack, volume, speed of production, or budget.
Our range of equipment from world-leading manufacturers is guaranteed to cover even the most niche of requirements across all stages of packaging. Whether you’re looking for a sleeve sealer or a high capacity shrink tunnel, we will provide you the most reliable and efficient machinery to meet your requirements. We have a vast inventory of powerful machinery for all aspects of the shrink wrapping process and will work with you to build the most efficient setup for your requirements and budget.
Chamber Packaging Shrink Wrap Machine
If you are looking for a convenient and cost-effective shrink wrap machine, then chamber shrink wrapping machines are the ideal solution for you. They don’t cost much to run and from only a small footprint can provide excellently finished results. The machinery is extremely easy to use, combining the sealing and shrinking process at the same time.
Data sheet for bubble seal and shrink wrap machine
Semi-Automatic Shrink Wrap Machine
Our semi-Automatic shrink wrapping machines add a degree of automation to the shrink wrap process, to aid both the seal function and permit the automatic transfer of packs to the shrink tunnel. With these shrink wrap machines, pack speeds of up to 10 packs per minute are normally achievable.
Data Sheet for Semi-Automatic L-Sealer and Shrink Tunnel
Fully Automatic Shrink Wrap Machine
A fully automatic packaging shrink wrap machine begins with an output rate of 25-30 packs per minute and moves up to and beyond 100 packs per minute. This removes direct operator involvement whilst maintaining enough flexibility to be customised for most shrink pack profiles.
We would request any potential user of our wrapping machinery to seek our specific guidance, so that we can ensure that the most appropriate selection of equipment and shrink wrap film is made.
Data sheet for automatic l-sealers and shrink tunnels
Sleeve Sealer Machines
We supply sleeve sealer machines that can handle a wide range of product types. Our sleeve sealer packaging solutions can be tailored to your space and budgetary requirements. At Kempner, we pride ourselves on our customer service and we work with our clients to find the most suitable packaging solution. Get in contact you would like to discuss our range of sleeve sealers or find out which packaging machine would be best for your product.
Our selection of shrink tunnels include a wide range of efficient packaging machines. We supply market shrink tunnel machinery and our consultative service will help you to find the best shrink tunnel to suit your needs. Shrink tunnels can accommodate different pack profiles. You can find out more about our shrink tunnel options, or get in contact to find a shrink tunnel solution for your requirements.
Browse our range of shrink wrap heat tunnels today.
Why Use Shrink Wrap Machinery?
If you decide to use shrink wrap in your business, there are many reasons to prefer using shrink wrapping machinery over alternative packaging methods. For one, automatic shrink wrapping machinery dramatically speeds up your production line. By substituting in manual wrapping for an automated machine, you do not need to complete the tedious, time-consuming tasks of packaging products in shrink film, which gives you more time to achieve more meaningful work. You also save on film costs: automatic shrink wrapping machinery is much more efficient with the amount of film it uses on each product than someone could hope to be by hand, which means shrink wrapping machinery can save you even more money in the long run.
Shrink wrapping machinery also helps significantly with inventory control. On the one hand, when you use the right shrink wrapping machine, your goods will be securely wrapped to prevent damage from dirt, dust, and moisture. This can give you added peace of mind that your stock is ready for shipping. On the other hand, shrink wrapping lets you bring consistency to how much shrink wrap you use per product, allowing you to more accurately know how much material you will need at any one time and reduce your storage requirements.
Why Purchase Shrink Wrapping Machinery from Kempner?
Whether you’re a small-scale start-up or are looking to expand your existing output capabilities, our reliable and powerful machinery will provide you with everything you need to operate at maximum efficiency with minimum overheads. To discuss your specific requirements, get in touch with a member of the team today.
Our shrink wrap packaging machinery is of the highest build quality and produces excellent finished results. Items can remain securely packaged during transit, storage, and on display. Furthermore, with high speeds and consistent results, our shrink wrap machine range will ensure that production time is streamlined.
At Kempner, we offer an effective way for businesses to produce professionally finished shrink wrapped packs, that can easily be delivered around the country or even overseas. Find all the latest up-to-date and innovative equipment required for an efficient and speedy production line that perfectly suits the requirements of your business. Here at Kempner, we have the largest inventory of machinery for shrink wrapping in the country. We are also able to lend our expertise and extensive experience within the shrink wrapping industry to match you with the best setup for your company’s requirements.
We have a wealth of experience in the shrink wrapping and packaging industry, and are able to guide our customers in making the best choices in line with their production requirements and budget. You can be assured of the highest quality in every aspect of your business with Kempner.
- Throughout our organisation, we operate with a third party Quality Assurance certification to BS EN ISO 9001:2015.
- This provides the framework for excellence in every area of activity, ultimately providing our customers with an exceptional experience in all dealings with us.
- We also give you the opportunity to see the results you could get with our products before you spend a penny.
Simply send us your packs and we’ll return the sample to you wrapped, along with full costing information on both the equipment and film required for the result you can see.
To get started on your journey with Kempner, contact us today.